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VENTURA Linear

ACHIEVED BY NANO METER RESOLUTION AND LINEAR MOTOR TECHNOLOGY

VENTURA Linear

Ventura Linear
  • VENTURA Linear is a 5 axes Single spindle, linear motor equipped high precision tool grinding machine.
  • This machine is optimized for grinding diameter range from 2mm to 20mm solid carbide tools.
  • The machine kinematics and selection of features are well balanced to achieve high precision & excellent surface finish on the tools produced.
  • In addition, the linear scales provide accuracy and repeatability in axis movement.
  • Highly balanced spindle ensures cutting edge stability while grinding precision end mills/Drills and Reamer.

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  • Nano meter resolution is used to measure the axis movemnet along with Beckhoff latest drive technology.
  • This ensures extremely high surface finish on the cutting edge of the tool.
  • This results in to high cutting performance in terms of surface finish and cutting tool life.
  • The machine axes are accurately calibrated.
  • The corner radius of 0.2 mm can be ground.
meter
signal
  • Zoller report of Ballnose Endmill Maximum deviation of +/- 0.005 mm is obtained
  • SURFACE FINISH REPORT Ra value of 0.18μm is obtained on primary clearance and end face
  • Chisel edge formation on Ballnose Ball end improves the tool performance
output
motor
  • Roller type LM guides used on this machine to enhance rigidity.
  • Non-contact type drive motor has no wear and tear and gives long life, which also helps to achieve higher level of accuracy.
  • Movement dynamics of this machine are better than conventional gear drive machines.
machine
  • The Grinding wheels are centralized with respect to B Axis (wheel Head).
  • This improves the quality of profile or radius generated. This also optimizes the cycle time by the way of short axes movements.
  • Ventura Linear is equipped with highly efficient motorized spindle of 15.42 HP continuous power to allow bigger diameter solid carbide tools to be ground with less number of passes.
  • The HSK spindle system for wheel mounting will ensure very low run out which minimizes the wheel wear and improves edge quality.
  • Integrated motor spindle provide low vibrations during running, mainly due to direct drive, as there is no belt, pulley or gear.
  • Shaft type Linear motor for smooth linear movements.
  • Linear motor provides backlash free movement as the drive is non-contact.
  • Linear Scale( encoder) resolution of 1 Nano meter makes axis movement highly accurate.
  • Due to non- contact drive , the accuracy of the axis movement will remain un affected over a period of long years of operation.
  • Linear motor uses electromagnetic force for driving the machine slides.
  • Linear motor along with linear scale as feedback gives high positioning accuracy & repeat accuracy.
  • Linear motor is water cooled which increases the efficiency and performance.
tool
tools
circle
  • Direct drive torque motor technology.
  • High resolution direct measuring rotary encoder.
  • Water cooled housing gives temperature stability.
Linear Axes
Maximum traverse stroke X-axis (longitudinal slide) 300 mm
Maximum traverse stroke Y-axis (vertical slide) 250 mm
Maximum traverse stroke Z-axis (cross slide) 200 mm
Maximum traverse speed 10 m/min
Control resolution 0.0001 mm
Wheel Head Swivel (B Axis)
Maximum Work Head Rotation A-axis 0-360°
Maximum Tool Swivel B -axis -25 to +145
Control resolution 0.0001°
Maximum traverse speed B-axis 10 rpm
Work Head Rotation (A-axis)
Work spindle taper SK 50/W20 compatible
Centre height 220 mm
Maximum rotation speed 10 rpm
Maximum Tool Dimensions
Maximum tool diameter 80mm Ex. HSS Hob/side face cutters
Maximum solid carbide diameter 32 mm
Optimum solid carbide diameter 20 mm
Maximum peripheral grinding * 250 mm (actual on drill/mill)
Maximum Flute Grinding 275 mm (Actual drill flute + Point)
(Drill flute with end face in same setting)
Maximum Gun Drill length 1000mm
Minimum diameter of the tool 2mm (shank Dia 3)
specs

A direct drive spindle motor in a machine tool spindle in which the motor (Rotor) is directly coupled to the spindle shaft, eliminating the need for belt or gear transmission.

TGT TECH has incorporated direct drive motor for Grinding Spindle. This results in following advantages.

process
  • Low vibrations due to non- contact type drive to rotate the grinding Spindle.
  • Spindle is water cooled which keeps the thermal expansion in control,resulting accuracy.
  • High reliability, due to less number of rotating elements improves reliability.
  • Energy efficiency from eradication of losses in intermediate mechanical elements.
  • Minimal acoustic noise or self-induced vibration.
  • Absolutely nil maintenance.







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VENTURA Linear


Reach Us

Plot No.467 - 469, 12th Cross 4th Phase , Peenya Industrial Area Bangalore - 560058

Phone:
+91-98861-26239


Email: smprabhu@tgtindia.com