V2 ADVANCED Optima

V2 ADVANCED Optima is a 5 axes single spindle high precision tool grinding machine. This machine is optimized for grinding diameter range from 2mm to 20mm solid carbide, in multiple settings.
The machine kinematics and selection of features are well balanced to achieve high precision & excellent surface finish on the tools produced.
“Split type worm wheel gear” for the tool swiveling axis delivers high level of absolute accuracy with zero backlash.
Highly balanced spindle ensures cutting edge stability while grinding precision end mills/form tools.
Electrical elements are designed to reduce the electromagnetic interference & reduced emissions to make the machine environment friendly.

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Machine axes configuration

Roller type LM guide used on this machine will enhance rigidity.
Optional linear scale & rotary encoder make this machine more accurate.

Advantage of elevated axis design

All the 3 linear axes are isolated from the coolant area. Additionally bellows will protect the ball screws and lm guide ways from coolant splash/carbide sludge. This will enhance the life of the machine & its performance interms of retaining the precision over a long time.

Optimized axis movement for high performance & accuracy

The ball nose cutter is very closely held to the ‘C’ axis center which makes wheel movement very small interms of X, Y, Z axis.
This improves the quality of profile/radius generated. This also optimizes the cycle time by the way of short movements.
V2 ADVANCED Optima is equipped with highly efficient spindle motor of 10 HP continuous power to allow bigger diameter solid carbide tools to be ground with less number of passes.
Low run out and highly repeatable tool clamping system.
The taper type spindle system for wheel mounting will ensure very low run out which minimizes the wheel wear and hence enhances it’s life.
Types of tools manufactured & reground include end mills, ball nose, CR end mill, drill & step drill, form tools, gundrill, inserts, thread mill, taps, form radial cutter etc.
User friendly MTS –AG software to manufacture/regrind tools. Profile simulation, 3D simulation guides the operator to design the proper tool.
"Collision check" feature will help to decide the tool length , collet system etc to ensure trouble free running of the machine.
ISO programming with the help of user parameter is also possible.